Drawings and documentation submitted by our clients set the basis of our quality.
If the client is lacking in some part of the quality standards, we will set out standard requirements used in the same field. We strive for high client satisfaction and long-term partnerships.
We use the following measures to ensure the quality our clients seek.
Every project undergoes analysis to prepare a quality plan [and] a control plan before the product is submitted for batch manufacturing. An ITP or Inspection Test Protocol is established as required.
All purchase products are divided into groups and incoming inspection is applied to all purchase components depending on the nature of the component.
Our core principal is that every worker is responsible for their line of work. In order to ensure this principal is followed, in-process controls are carried out according to the quality plan. The International Welding Engineer (IWE) ensures that practical welding quality requirements are met on a day-to-day basis. In addition to welding, in-process controls are commonly used to ensure quality, in the surface finishing stage and also in the assembly stage.
The complexity of product control increases with the complexity of products. We make use of 3D scans to make sure our controls are carried out with good quality and quickly. With this method it is possible to compare the manufactured complex product to its perfect model within seconds or minutes. At the same time, we can add a non-time-consuming measurement report to every product. As an added bonus, in some cases it is possible to use scanning to make sure small details are where they are supposed to be.
We carry out the functional control of various equipment or equipment parts to make sure that the product is working according to the agreed criteria. As part of the functional control of weldments, we can carry out hydraulics and water tests in addition to regular testing. Water tests are usually carried out at up to 2 atm to make sure the equipment is functional and dust or water resistant (IP standard). Functional tests are carried out for 100% of all products.
After the product has undergone all control stages, it is examined once more according to the product control sheet and then taken for packaging. In the final approval stage, a list of documents agreed with the client is added to the product (welders’ certificates, WPQR, WPS, material certificates, surface finish certificates, surface finish measurement reports, the functional testing report).
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